Rexroth Linear Guide: An Overview
Bosch Rexroth stands as a key player, offering comprehensive linear motion solutions. Their linear guides ensure durability and precision with heat-treated carbon steel. Ball rail systems provide low maintenance operation, up to 20,000 km without relubrication.
Bosch Rexroth linear guides are renowned in the industrial automation sector for their precision and durability. These guides, crafted from heat-treated carbon steel, ensure longevity and consistent performance. A key advantage of Bosch Rexroth’s ball rail systems is their low maintenance nature, offering up to 20,000 km of operation without relubrication, reducing downtime and operational costs. The company’s strong market presence is built on providing a comprehensive range of linear motion solutions suitable for diverse industries. Rexroth’s eLINE range focuses on economy and durability, ideal for applications prioritizing cost-effectiveness. They are known for accuracy, dynamics, and load-bearing capability.
Key Features and Benefits
Rexroth linear guides offer high accuracy and load-bearing capability. Their ball rail systems are low maintenance, offering up to 20,000 km without relubrication. These components contribute to increased productivity and reduced operational costs.
High Accuracy and Precision
Bosch Rexroth linear guides are engineered to deliver exceptional accuracy and precision in motion control applications. The use of heat-treated carbon steel ensures dimensional stability and minimizes deviations during operation. This high level of precision is crucial for applications requiring precise positioning and smooth movement, such as in automation systems and CNC machinery.
The accuracy of these linear guides contributes to improved product quality, reduced material waste, and enhanced overall efficiency. Furthermore, the precise movement minimizes vibrations and noise, creating a more stable and controlled working environment. By maintaining consistent accuracy over extended periods, Rexroth linear guides optimize performance.
Durability and Load-Bearing Capacity
Rexroth linear guides are renowned for their exceptional durability and high load-bearing capacity, making them suitable for demanding industrial applications. Constructed from heat-treated carbon steel with hardened surfaces, these guides can withstand heavy loads and resist wear and tear, ensuring a long service life. Their robust design allows them to maintain performance under continuous operation, even in harsh environments.
The high load-bearing capacity of Rexroth linear guides enables them to support heavy machinery and equipment with stability and precision. This is essential for industries where reliability is paramount, minimizing downtime and ensuring continuous production. The combination of durability and load capacity makes them a dependable choice.
Low Maintenance and Long Life (Up to 20,000 km without relubrication)
Bosch Rexroth linear guides stand out due to their low maintenance requirements and extended operational life. Specifically, ball rail systems from Bosch Rexroth can operate up to 20,000 km without needing relubrication. This feature significantly reduces maintenance downtime and lowers operational costs, making these systems a cost-effective solution for various industrial applications.
The design minimizes friction and wear, contributing to the long lifespan of the guides. This reliability is crucial in industries where continuous operation is essential. Choosing Rexroth linear guides ensures both productivity and reduced maintenance, offering great value. The self-lubricating feature minimizes manual intervention.
Types of Rexroth Linear Guides
Rexroth offers diverse linear guides, including profiled rail and ball rail systems. Profiled rail systems offer robust support, while ball rail systems ensure smooth movement. Each type caters to specific application needs.
Profiled Rail Systems
Rexroth’s profiled rail systems feature a wide range of profile sections, some incorporating T-slots for versatile mounting options. These systems are designed for high accuracy, dynamics, and load-bearing capability, crucial for demanding applications. Custom designed 3D frames can be built using these components, which can be supplied in component form.
The eLINE range focuses on economy and durability, making it suitable where cost-effectiveness is paramount. Rexroth profiled rail systems accommodate varied height and load capacity requirements. Their construction and material choices ensure reliability in diverse industrial settings. These systems offer a balance between performance and cost.
Ball Rail Systems
Bosch Rexroth ball rail systems excel in providing productive and low-maintenance linear motion, contributing to budgetary efficiency. These systems ensure high performance through accuracy, dynamics, and substantial load-bearing capacity across various applications. Notably, they can operate up to 20,000 km without relubrication, reducing downtime and maintenance costs.
The ball runner blocks, available in SNS designs, offer high precision. These systems often feature heat-treated carbon steel construction with hardened surfaces for enhanced durability. Ball rail systems from Bosch Rexroth are designed to deliver a long service life with minimal intervention. Their design supports reliable and continuous operation.
Applications of Rexroth Linear Guides
Rexroth linear guides find applications across diverse industries, particularly in automation. Their precision and durability make them suitable for tasks requiring accurate linear motion. They enhance efficiency and reliability in various automated processes.
Industrial Automation
In industrial automation, Rexroth linear guides are pivotal for ensuring precise and reliable movement. Their application spans across various automated systems, enhancing efficiency and productivity. The robust design and high load-bearing capacity of these guides make them ideal for demanding industrial environments. From robotic arms to conveyor systems, Rexroth linear guides facilitate smooth and accurate motion, contributing to optimized workflow. The low-maintenance nature and long lifespan, with up to 20,000 km without relubrication, further enhance their value in automated setups. Their adaptability to custom designs also allows seamless integration into pre-existing automated workflows.
Available Products and Components
Rexroth offers linear guide rails like the R1605 and R0445 series. Also available are linear guide carriages, such as the R044229401, known for their precision. These components ensure optimal performance in linear motion systems.
Linear Guide Rails (R1605 Series, R0445 Series)
The Bosch Rexroth R1605 series linear guide rails, including models like R160550331 and R160510431, are crafted from heat-treated carbon steel. This material choice ensures enhanced durability and precision for demanding applications. Similarly, the R0445 series offers robust performance, with models such as R044520431 available in various lengths, like 990mm. These profiled ball guide rails come in widths of 12mm and 25mm. They can be purchased from retailers such as RS Components. Rexroth linear guide rails provide reliable support and smooth linear motion. These rails are designed for use with ball runner blocks and carriages, ensuring seamless integration within linear motion systems.
Linear Guide Carriages (R044229401)
The Bosch Rexroth R044229401 linear guide carriage, a profiled ball runner block, is designed for precision and durability. Its compact dimensions, including a 34.8mm carriage length and 27mm carriage width, make it suitable for space-constrained applications. The carriage belongs to accuracy class N and preload class C0. These specifications ensure reliable and consistent performance. Bosch Rexroth linear guide carriages are integral components in linear motion systems. They facilitate smooth and accurate movement along linear guide rails. These carriages, designed for optimal load distribution, are available in standard, wide, wide long, and long configurations. They are suitable for various industrial automation applications requiring precision and reliability.
Factors to Consider When Choosing a Rexroth Linear Guide
Selecting a Rexroth linear guide requires careful evaluation of load capacity, accuracy, and preload. These factors ensure optimal performance and longevity in specific applications. Consider these elements for maximizing efficiency and minimizing downtime.
Load Capacity
When selecting a Rexroth linear guide, load capacity is a paramount consideration. Evaluate the forces and weights the guide will bear during operation. Choosing a guide with adequate load capacity ensures stability and prevents premature wear or failure. Overloading can compromise accuracy and reduce lifespan, while underutilizing a high-capacity guide may be inefficient. Consider both static and dynamic loads. Static loads refer to stationary weights, while dynamic loads account for acceleration, deceleration, and impact forces. Proper load assessment guarantees optimal performance and extends the operational life of the Rexroth linear guide system, ensuring consistent and reliable movement.
Accuracy Class and Preload Class
Accuracy and preload classes are crucial factors in selecting a Rexroth linear guide. The accuracy class defines the precision of movement, influencing the system’s overall performance. Higher accuracy classes ensure minimal deviation and consistent positioning. Preload class impacts stiffness and reduces play, enhancing responsiveness. Selecting the appropriate combination of accuracy and preload classes is essential for achieving desired performance. Higher preload provides increased rigidity but may require more drive force. Consider the specific application requirements to optimize accuracy and preload. Balancing these factors ensures smooth, precise, and reliable linear motion while maximizing efficiency and minimizing wear. Proper selection enhances system longevity.
eLINE Range for Economy and Durability
Rexroth’s eLINE range is developed for applications emphasizing economy and durability. These profiled rail systems offer a cost-effective solution without compromising longevity. They provide reliable linear motion for budget-conscious projects.
Applications Where Economy is Key
The eLINE range of Rexroth linear guides truly shines in applications where budgetary constraints are a primary concern, without sacrificing essential performance. These applications often include basic automation tasks, where high precision and extreme load-bearing capacity are not necessarily paramount. Consider scenarios like simple pick-and-place mechanisms, entry-level packaging machines, or adjustable positioning systems in furniture manufacturing.
eLINE delivers reliable linear motion at a competitive price point. It is suitable for educational robotics projects. These guides still offer Rexroth’s renowned quality and durability. It ensures long-term reliability even in cost-sensitive environments, offering a balanced solution.
Purchasing and Availability
Rexroth linear guides are available through online retailers like RS Components. They can be supplied in component form or custom-designed. 3D frame design and build services are readily available, offering versatile purchasing options.
Online Retailers (RS Components)
RS Components offers a convenient avenue for purchasing Bosch Rexroth linear guide rails, including the R1605 series. Customers can find various sizes, such as the 25mm width and 340mm length rail (R987261841), available for online purchase. RS provides next-day delivery, ensuring quick access to these components. This accessibility streamlines the procurement process for businesses and individuals requiring Rexroth’s precision linear motion solutions. The availability through online retailers like RS Components enhances the ease of acquiring these essential components for various industrial and automation applications, improving overall efficiency and project timelines with prompt delivery options and diverse product selections.
Component Form and Custom Design Services
Bosch Rexroth provides flexibility through component form availability, allowing users to assemble systems tailored to specific needs. They also offer custom-designed 3D frame design and build services. These services cater to applications requiring unique configurations. Components can be supplied flat-packed for re-assembly, offering convenience and cost-effectiveness. The wide range of profile sections with Tee slots or plain sides enables versatile mounting options. This combination of component availability and custom design support ensures that Rexroth linear motion technology can be adapted to diverse and demanding requirements, providing optimal solutions for complex engineering projects with specialized dimensional or performance needs, all while ensuring seamless integration.
